管道完整性評估技術(shù)與應(yīng)用

Chapter 1 Survey

1.1 Pipeline Safety under Challenge

1.2 Recent North American Pipeline Accident Cases

1.3 Significance of PIA for China

References

Chapter 2 Progress on Pipeline Integrity Management and Assessment

2.1 PIM Implementation by World Large Pipeline Companies

2.2 Pipeline Integrity Assessment(PIA) Technical Progress

2.3 Summary

References

Chapter 3　Technical Standards for Pipeline Integrity

3.1 Introduction

3.2 Series of PIM Standards Developed in Industrial Countries

3.3 Comparison of Integrity Management Standards between Gas Pipelines and Liquid Pipelines

3.4 PIM Standard and Code Evolvement in China

3.5 Sketch of PIM Standards

3.6 Some Thoughts on Integrity Standard Development in China

References

Chapter 4　Pipeline Integrity Failure Mechanism

4.1 Studies of Stress/Strain Fields around the Crack Tip Process Zone

4.2 The Pipeline Fracture Behavior Model under HIC Environment

4.3 Fractal Research on Cracks Propagation of Pipes under HIC

References

Chapter 5 In-line Inspection Practice and Pressure Test Assessment

5.1 Pipeline In-line Inspection (ILI) Technologies and Implementation Program

5.2 ILI Technical Practice and Signal Processing

5.3 Pressure Test Assessment

References

Chapter 6 Corrosion Assessment Technology and Applications

6.1 Analysis of the Compositons of the Black Powder within Gas Pipelines and Its Preventive Solutions

6.2 Dry Gas Inteal Corrosion Direct Assessment (DG-ICDA )

6.3 Exteal Corrosion Direct Assessment

6.4 Gas Pipeline Valve Erosion and Life Prediction Technology

6.5 Inteal Coating Assessment of In-service Pipeline

6.6 Stress Corrosion Cracking (SCC) Direct Assessment

References

Chapter 7 Fitness-for-Purpose Assessment Technology and Application

7.1 Analysis and Assessment of the Impact of Explosion Waves on the Cross

Section of the Pipeline

7.2 The Possibility Assessment of Pipeline Stress Corrosion Cracking

7.3 Analysis of Pipeline Bucking Caused by Exteal Force

7.4 Safety Assessment of Pipeline Bending Deformation

7.5 Integrity Assessment of the Pipeline Settlement at the Valve Station

7.6 Risk Assessment of Upgraded Local Class

7.7 Defects Assessment of Pipeline Inteal Inspection References

Chapter 8 Pipeline Weld Image Defect Recognition and Assessment

8.1 Brief

8.2 Verification of Image Edge Detection Technology of Pipeline Weld Based on Multi - operator Fusion

8.3 CLTP Extraction Technology for Pipeline Weld Defect Texture Features of X-Ray Film

8.4 SVM Method on Pipeline Weld Defect Image Recognition Based on CLTP Texture & Shape Feature

References

Chapter 9 The New Development of PIM and Integrity Assessment

9.1 Pipeline Four-dimensional Management Technology

9.2 Application and Development of Pipeline Integrity Management during the Era of the Inteet of Things(IOT)

9.3 Development of the Oil and Gas Station Integrity Management Assessment Techniques

9.4 Integrity Assessment Techniques of High-grade，F(xiàn)ull-scale Pipeline Gas

Blasting

9.5 Guided Wave Tomography for Quantification of Corrosion Damage in Fluid-filled Pipes

References

Chapter 10 Case of Pipeline Integrity Assessment Practice

10.1 Introduction

10.2 BGPC Pipeline Integrity Management System Framework

10.3 Practice of Pipeline Integrity Assessment Technology

10.4 Conclusions

References2100433B

In view of problems existed in the application of pipeline integrity management and through deep analysis of typical accidents at home and abroad ，this book elaborated on technical standards of pipeline integrity，failure mechanism，and integrity assessment technologies of in line inspection，pressure test assessment and DA technologies (ECDA，ICDA,SCCDA)，which solve the problems of matching between inspection & detection signal and size accuracy. Corrosion assessment technology was focused on pipeline black powder and inhibitor prevention，inteal coating assessment，and fitness-for-purpose （FFP）assessment technology was given. for weld seam of pipeline，image processing and recognition technology for weld film includes image processing，defect feature extraction，defect classification and identification was proposed，and ultimately the welds defects was identified and found automatically.

This book also aims at the edge technology of pipeline integrity，and pipeline station facilities integrity was studied and full-size pipeline explosion assessment were done，guided wave tomography for quantification of corrosion damage in Fluid-Filled Pipes was produced. Some cases was quoted from pipeline operation and maintenance practice completely，which contribute to apply into the practice，so as to minimum the risk. This book mainly read for oil and gas pipeline operation and maintenance management personnel，and may for being engaged in the technical personnel and administrative personnel of the oil and gas storage and transportation and plumbing engineering refers.

《管道完整性評估理論與應(yīng)用》研究內(nèi)容具有較強(qiáng)的創(chuàng)新性和實用性，特別是注重管道完整性技術(shù)的應(yīng)用，如在役管道內(nèi)涂層的評估，天然氣粉塵腐蝕機(jī)理和抑制技術(shù)，含硫化氫管道完整性評價及應(yīng)力腐蝕開裂（SCC）敏感性評估等均在國內(nèi)首次開展，針對管道完整性評價技術(shù)平臺的應(yīng)用，開發(fā)了四維（4D）地理信息系統(tǒng)，將在役管道完整性評價技術(shù)前移到管道建設(shè)期實施，具有一定的前瞻性和開拓性。

《管道完整性評估理論與應(yīng)用》系統(tǒng)地闡述了管道完整性評估技術(shù)在管道工業(yè)中的應(yīng)用，旨在解決管道完整性評估理論與生產(chǎn)實踐脫節(jié)的問題，重點開展了管道內(nèi)涂層評估、管道直接評估、氫致開裂評估、管道適用性評估、腐蝕評估等多方面的研究工作，已建立了管道氫致開裂、焊縫、平面型缺陷、體積型缺陷、管道不同損傷狀況的評估理論方法，以及多種在線、離線管道檢測技術(shù)和方法，并能夠?qū)⑵溲杆賾?yīng)用到現(xiàn)場，形成生產(chǎn)力。

1 概述

1.1 管道安全面臨挑戰(zhàn)

1.2 中國油氣管道事故案例

2 管道完整性評估技術(shù)進(jìn)展

2.1 全球油氣管道完整性管理及評估技術(shù)進(jìn)展

2.2 油氣管道氫致開裂失效行為研究進(jìn)展

2.3 氫致裂紋擴(kuò)展的分形研究進(jìn)展

2.4 管道內(nèi)涂層評估研究進(jìn)展

2.5 管道缺陷適用性評價技術(shù)進(jìn)展

3 管道完整性評估技術(shù)標(biāo)準(zhǔn)

3.1 完整性管理評估標(biāo)準(zhǔn)的研究與分析

3.2 管道檢測與評估技術(shù)標(biāo)準(zhǔn)體系建設(shè)與應(yīng)用

4 管道完整性評估理論

4.1 管道裂紋尖端過程區(qū)的應(yīng)力應(yīng)變場研究

4.2 管道氫致裂紋擴(kuò)展的斷裂模型

4.3 管道氫環(huán)境下含裂紋管道的完整性評價

4.4 管道韌性硬化材料裂紋擴(kuò)展分形研究

4.5 管道氫致裂紋擴(kuò)展的分形斷裂評估模型

4.6 管道氫致裂紋擴(kuò)展的分形仿真模擬

4.7 管道氫致裂紋擴(kuò)展的分形速率

4.8 管道氫致開裂的分形試驗研究

4.9 輸氣管道X52管材焊縫氫致裂紋擴(kuò)展分形模型

4.10 螺旋焊管R阻力曲線的確定

4.11 螺旋焊管與直縫焊管I、Ⅱ型裂紋斷裂分析

4.12 管道非穩(wěn)定擴(kuò)展速率的研究

4.13 天然氣管道抗震可靠性研究

4.14 管道焊縫缺陷評估理論

5 檢測與測試技術(shù)

5.1 輸氣管道在線內(nèi)檢測技術(shù)

5.2 管道外檢測技術(shù)

5.3 站場超聲導(dǎo)波技術(shù)

5.4 站場分離器凍堵C掃描檢測技術(shù)

5.5 壓縮機(jī)組的應(yīng)變與振動測試

5.6 重載碾壓管道的安全性測試與分析

6 腐蝕評估技術(shù)

6.1 天然氣管道粉塵腐蝕機(jī)理與監(jiān)測抑制技術(shù)

6.2 輸氣管道。ICDA直接評估技術(shù)

6.3 管道外腐蝕直接評價技術(shù)

6.4 工藝管道閥門磨損沖蝕評估技術(shù)

6.5 在役管道內(nèi)涂層評估技術(shù)

6.6 應(yīng)力腐蝕開裂直接評估技術(shù)

7 安全評估技術(shù)

7.1 爆炸沖擊波對跨越段管道的影響分析評價

7.2 管道應(yīng)力腐蝕可能性評估

7.3 管道外力屈曲變形分析

7.4 管道彎曲管道安全評價

7.5 石油、天然氣管道完整性（安全）評價與壽命預(yù)測

7.6 基于API 58l標(biāo)準(zhǔn)的輸氣管道站場安全評價

7.7 西氣東輸長鋁支線（風(fēng)險）評價報告

7.8 管道應(yīng)急搶險ABAQUS安全評價仿真分析

7.9 沖溝填平對管道安全性影響的完整性評價

7.10 閥室管道沉降的完整性評價

7.11 站場完整性管理與評價技術(shù)

7.12 管道內(nèi)檢測缺陷評估技術(shù)

7.13 并行埋地敷設(shè)管道安全性評估技術(shù)

8 管道完整性新技術(shù)

8.1 管道四維管理技術(shù)

8.2 物聯(lián)網(wǎng)時代的完整性管理

8.3 四維地理信息系統(tǒng)4D-GIS的開發(fā)研究

8.4 高鋼級大口徑管道氣體爆破試驗評估技術(shù)

8.5 城市燃?xì)夤艿劳暾怨芾碓u估技術(shù)

8.6 完整性評估技術(shù)發(fā)展與應(yīng)用對策

參考文獻(xiàn)2100433B

本書從管道工程技術(shù)實踐出發(fā)，詳細(xì)闡述了管道完整性風(fēng)險管理、評估技術(shù)方法以及管控措施，提出了液體管道風(fēng)險管控的監(jiān)管程序和內(nèi)容，指出政府監(jiān)管將有助于企業(yè)更好地堅持管道完整性管理原則。本書從管道風(fēng)險管理和工程評估、管道完整性評價和工程評估以及管材評估三個方面論述管道完整性關(guān)鍵技術(shù)。

本書可供從事管道工程的技術(shù)人員使用，也可供高等院校管道工程、安全工程、儲運(yùn)工程等相關(guān)專業(yè)師生參考。